MNMG224A – Identify and rectify mine operating problems

Description

Please Note that this Unit has been superseded and is here for reference purposes only.

Please contact our Support Centre should you require any further information.

 

This unit covers the competency for operators in mines to identify and take action to address problems/malfunctions associated with the operating plant and processes for which they are responsible.

Pre-Requisites

Nil

Performance Criteria

1 Identify operational processes, plant and equipment
1.1 Identify the links and effects on associated mine processes, outputs and plant and equipment
1.2 Identify the operating characteristics and limitations of the mine processes, and associated plant and equipment
1.3 Identify the process flow and interaction between processes and mining plant and equipment
1.4 Locate process routes and associated plant and equipment
1.5 Identify legislative requirements, safety information and procedures for mine processes, and plant and equipment
1.6 Identify process control systems or centres and their function and location in the mine
1.7 Identify health and safety requirements and controls
1.8 Identify environmental requirements for the mine processes and plant and equipment

  

2 Monitor plant performance
2.1 Obtain and interpret the mine process plant monitoring program and schedule
2.2 Confirm monitoring program and schedule with other mine personnel
2.3 Interpret indicators, operations/shift reports and records and verbal information to identify faults/malfunctions in process or plant
2.4 Visually and aurally inspect plant and equipment to identify operating problems/malfunctions
2.5 Monitor effectiveness of health and safety controls
2.6 Monitor effectiveness of environmental controls for mine processes, plant and equipment according to site requirements

  

3 Maintain plant performance
3.1 Make minor adjustments to controls, plant and equipment to maintain efficient operations
3.2 Rectify, or refer process, plant and equipment faults/malfunctions to relevant personnel for action
3.3 Identify major process, plant or equipment malfunctions and implement emergency shut-down procedures
3.4 Maintain effectiveness of health and safety controls
3.5 Maintain effectiveness of environmental controls for mine processes, plant and equipment according to site requirements
3.6 Report problems/malfunctions and actions taken according to site procedures

Range Statement

The following range of variables is subject to site specific operations, but is not limited to the following details. Site procedures, regulations and OH&S and other relevant legislation apply to all elements and performance criteria.

  

Mine processes may include:

  • materials extrication
  • loading and hauling
  • blasting and ground control
  • drilling
  • dredging
  • road construction
  • stockpiling
  • ancillary plant/equipment operation
  • rehabilitation

  

Plant and equipment may include:

  • fluid power systems
  • internal combustion plant and systems
  • product preparation
  • open-cut/underground mining processes
  • cranes, mobile and fixed
  • sizing systems, screens, breakers, crushers etc
  • pumping and dewatering systems
  • bins and storage
  • mobile and transportable equipment
  • workshops and associated equipment
  • structures
  • product processing plants
  • dozers
  • conveyors
  • reclaim tunnels
  • service vehicles
  • large dump trucks
  • hydraulic excavators/shovels
  • rope shovels
  • draglines
  • large rotary blast hole drills
  • graders, loaders and water trucks
  • scrapers
  • lighting plants
  • continuous miners
  • road headers
  • shuttle or ram cars
  • fans
  • bolting rigs
  • underground transport systems
  • winders
  • longwall/breaker line supports
  • lubrication systems
  • mine reticulation systems

  

Legislative requirements, safety information and procedures may be included in:

  • legislation and regulations
  • Australian Standards
  • management plans
  • OH&S policy
  • Codes of Practice
  • manufacturers? instructions
  • safe working procedures (or equivalent)

  

Links and effects may include:

  • proficiency
  • efficiency
  • productivity
  • impacts
  • quality

  

Environmental requirements may include those relating to:

  • culturally sensitive sites and artefacts
  • drainage
  • dust and fumes
  • emissions
  • flora and fauna
  • hazardous chemicals
  • heritage legislation
  • noise
  • runoff
  • spills
  • water quality
  • hazardous chemicals
  • waste management and disposal

  

Other mine personnel may include:

  • supervisors
  • tradespersons
  • technicians
  • contractors
  • transport
  • plant attendants
  • OH&S personnel
  • plant/equipment operators

  

Indicators may include:

  • flow
  • current
  • density
  • levels
  • restrictions
  • air flows
  • pressure
  • speed
  • temperature
  • unusual noises
  • vibrations
  • power
  • temperature
  • corrosion

  

Operations/shift reports and records may include:

  • shift operation reports
  • maintenance reports and records
  • operational log books
  • handover information
  • instrument records
  • test results
  • inspections
  • quality reports and records

  

Health and safety controls may include those concerned with:

  • sanitation and hygiene, including:
    • potable water
    • cleanliness and sanitation
    • vermin control and eradication
  • chemical and hazardous materials, including:
    • industrial chemicals
    • diesel, oils, hydraulic oils
    • asbestos
    • explosives
  • dust control methods, including:
    • monitoring and analysis of dust
    • filters, isolation, personal protective equipment
  • mine transport networks and rules, including:
    • route
    • traffic rules
    • signage and barriers
  • personal equipment to protect:
    • hearing
    • eyes (industrial, radiation, ultra-violet, infra-red radiation, dust)
    • respiration
    • hands, head, hair, feet
    • safety belts and harnesses
    • safety signs.
  • stress and stressors
  • drugs, including:
    • alcohol, nicotine
    • prescription drugs
    • illicit drugs and substances
    • impact of drugs on fitness for work
  • vibration hazards resulting from:
    • hand operated equipment
    • drilling equipment
    • corrugated roads
    • springs and seating etc
    • noise management controls
    • heat/cold exposure protection

  

Environmental controls may include those concerned with:

  • liquid waste
  • solid waste
  • hazardous materials
  • excessive energy and water use
  • air emissions and contaminants
  • excessive noise
  • excessive waste
  • excessive water consumption
  • excessive energy consumption

 

Evidence Guide

Critical Aspects of Evidence

The evidence required to demonstrate this competency must be relevant to mine site operations. In addition to satisfying the requirements of all elements, performance criteria, required knowledge and skills, evidence must include demonstration of:

  • knowledge of all procedures, requirements and instructions to identify and rectify mine operating problems appropriate to a mine site; and
  • implementation of appropriate procedures and techniques for the efficient and effective identification and rectification of mine operating problems appropriate to a mine site, while complying with site risk control, health, safety, environmental, quality and communication requirements. This will include:
    • identifying operational processes, plant and equipment
    • monitoring plant performance
    • maintaining plant performance

  

Required Knowledge

Specific knowledge is required to achieve the performance criteria in this unit to the standards of performance required in the workplace, to transfer the skills to other contexts and to deal with unplanned events. Assessment requires evidence of the ability to identify and explain the purpose of:

  • operational safety procedures
  • operator responsibilities
  • plant layouts
  • operational procedures related to processes, plant and equipment carried out by the operator
  • mine communication procedures and systems
  • process, plant and equipment type purpose, application, characteristics and limitations
  • process, plant and equipment monitoring systems, programs and interpretation
  • plant and equipment maintenance systems and procedures
  • emergency shut-down procedures
  • environmental requirements and controls related to processes, plant and equipment
  • health and safety requirements and controls related to processes, plant and equipment

  

Required Skills

Specific skills are required to achieve the performance criteria in this unit. Assessment needs to obtain evidence of the ability to:

  • access, interpret and apply technical and safety information
  • operate plant and machinery
  • communicate and coordinate activities with others
  • maintain plant and equipment records
  • apply diagnostic/fault finding techniques
  • use hand and power tools
  • comply with environmental requirements

  

Assessment and Interdependence of Units

This unit may be assessed with other relevant units forming a cohesive work function, according to specific mine site requirements.

  

Resource Implications

Assessment of this competency requires typical resources normally used in a mine site work environment. Selection and use of resources for particular sites may differ due to site conditions, equipment availability, equipment/plant types and different contexts.

  

Consistency in Performance

To ensure consistency of performance, this unit may be assessed over a period of time and a range of work and site conditions. Local site factors will influence the breadth of evidence required to demonstrate the competency.

  

Context for Assessment

This unit should be assessed in the work environment where possible. Some assessment events may be conducted under simulated conditions where issues of safety and environmental damage are limiting factors.

All assessments must be valid, reliable, fair and flexible accumulating sufficient evidence to demonstrate the required competence. The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

  

Methods of Assessment

Appropriate methods of assessment for this unit will usually include:

  • workplace observation of processes and procedures
  • oral and/or written questioning on required knowledge
  • testimony from supervisors, colleagues, clients and/or other appropriate persons
  • simulation and/or scenario analysis

Where performance is not directly observed and/or is required to be demonstrated over a period of time and/or in a number of locations, any evidence should be authenticated by colleagues, supervisors, clients or other appropriate persons.

Questioning should be undertaken in a manner appropriate to the language and literacy levels of the candidate and to the requirements of the unit of competency.